Factory flush kit install- not PERCO

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • countiemountie
    • Aug 2006
    • 65

    • Kalkaska and SE MI

    • 2020 G23

    #1

    Factory flush kit install- not PERCO

    I am trying to figure out how to install this kit to a ZZ6 engine. This is the optional factory install kit. I’m not sure if this is attached somewhere to the engine or if I would splice a line into the main water intake line similar to the Perko install kit? Is there a place that it is attached directly to the engine?
    Click image for larger version

Name:	image.jpg
Views:	287
Size:	9.5 KB
ID:	692498
  • Jonny Quest
    Senior Member of PLANETNAUTIQUE
    • Aug 2014
    • 463

    • Salt Lake City, Utah via Texas

    • 2003 Ski Nautique 206 Limited with ZR6 Engine

    #2
    My DIY flush kit / run-engine-on-garden-hose kit consists of a PVC barbed TEE with 3/4" FPT for the hose adapter. I went with a male garden hose adapter and a sturdy cap with rubber washer to make a good seal. I then have a male-to-male hose adapter to hook up to hose feed water.





    I did not use wire-reinforced hose for these short hose connector pieces as there is no viable way for these short hose pieces collapsing under vacuum. Also, wire-reinforced hose is a b!tch to work with.

    JQ

    Comment

    • srock
      1,000 Post Club Member
      • Oct 2008
      • 1147

      • Florida

      • 2009 Super Air 230 2005 Whaler Dauntless

      #3
      I replaced the intake shutoff ball valve with a 3-way brass ball valve. The first inlet from the lake is attached to the factory inlet brass nipple, the second inlet I added a 2-foot hose just to make it an easy reach to the garden hose, and of course the outlet is to the engine. To me it's a foolproof system and is easy as pie to use. I will have to find a picture to post.

      I had a Perko on an old boat which worked well, until the plastic broke while on the water.

      Comment

      • srock
        1,000 Post Club Member
        • Oct 2008
        • 1147

        • Florida

        • 2009 Super Air 230 2005 Whaler Dauntless

        #4
        here you go
        Attached Files

        Comment

        • Jonny Quest
          Senior Member of PLANETNAUTIQUE
          • Aug 2014
          • 463

          • Salt Lake City, Utah via Texas

          • 2003 Ski Nautique 206 Limited with ZR6 Engine

          #5
          Use caution that you don't over-pressure your raw water intake system with a 3-way ball valve. The way mine is set up, water flows out through the hull intake until the engine is started. Then the impeller pulls a vacuum (prime) and sucks in the amount of water it needs from the hose. The balance of the hose water continues to flow out of the intake.

          Comment

          • srock
            1,000 Post Club Member
            • Oct 2008
            • 1147

            • Florida

            • 2009 Super Air 230 2005 Whaler Dauntless

            #6
            Jonny it's a worthy discussion. I have the 3-way mounted directly to the hull intake fitting which then flows to the impeller. It's not after the impeller.

            I crack the hose bib, start engine, then open it to about 3/4 so I do not force a large volume of water into the system. I do not see how this is any differnt than the Perko flush valve where water pressue closes the intake and water flow directly into the intake hose.
            Last edited by srock; 5 days ago.

            Comment

            • Jonny Quest
              Senior Member of PLANETNAUTIQUE
              • Aug 2014
              • 463

              • Salt Lake City, Utah via Texas

              • 2003 Ski Nautique 206 Limited with ZR6 Engine

              #7
              A local ski buddy of mine ran a 1984 Ski Nautique and he installed a Tee similar to what you described. He turned on the hose and promptly blew the top off the raw water strainer before he could start the engine. We re-plumbed the Tee to a setup like mine and fixed the problem. Just urging caution…

              Comment

              • srock
                1,000 Post Club Member
                • Oct 2008
                • 1147

                • Florida

                • 2009 Super Air 230 2005 Whaler Dauntless

                #8
                I am not sure how your system or the Perko would feed any differently, but I agree you do not have to hit the cooling system with 60+psi of city water pressure, but you do have to make sure there is sufficient flow.

                Comment

                Working...