Have a 93 Ski Nautique with a GT-40 with about 600 hours. Today while heading out, one of the freeze plugs popped out. The plug actually looks fine. The block looks okay too, but certainly a bit rusty inside. Can I just put this plug back with epoxy? If so, any recommendations or helpful tips?
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RE: Freeze Plug popped
I would simply find a socket or similar round tool and pop it back in place. Being cast iron, the block will be rusty, but that is normal.
I would not use epoxy to hold it in, that might not allow it to work as it is supposed to nad you could end up with a cracked block.
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I have of that happening occassionally on cars and boats. Just get a new one, smear some sealant around the edge and bang it back in with a hammer and appropriately sized socket or similiar.
FWIW, "freeze" plugs are a misnomer. The plugs are simply sealing the casting holes necessary to cast the block and do not really protect the engine against freezing.
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