NautiqueJeff
11-01-2003, 09:03 AM
Most of you probably already know about the following recalls and service bulletins, but it is probably a good idea to post them just to be sure.
PCM Recalls and Service Bulletins:
These will be completed at no charge by your Correct Craft dealer.
PCM Ethanol Statement (http://www.planetnautique.com/CorrectCraftManuals/pcmeth.pdf)
(Applies to All Engines)
2006 Fuel Pump Recall (http://www.planetnautique.com/CorrectCraftManuals/pcm2006.pdf)
(Applies to Engine Serial Numbers 460000-461457)
(May 2005) Pleasurecraft Engines has experienced higher than normal failures of the low pressure fuel pump (PCM Part #RA080018) in the past few months. Some fuel pumps have revealed signs of contamination, and others have revealed an internal problem. Most failures have been at start up, during dealer prep, or within the first few hours of operation. In an effort to minimize failures, the manufacturer of the fuel pumps has made an internal change.
If you experience a fuel delivery problem, perform the normal test procedures using the fuel pressure gauge. In this type of failure, if there is no fuel pressure and the low pressure fuel pump cycles when the key is operated, the low pressure fuel pump should be replaced with a new fuel pump referencing a date code of 5D or later. When installing the new pump, make sure you do not put too much thread sealer on the inlet side of the fuel pump.
See your local Correct Craft dealer for more information. This bulletin only applies to 2005 model year boats with low pressure fuel pumps that show a date code of earlier than 5D.
2002-2003 5.0/5.7 Ignition Coil Wire Replacement (http://www.planetnautique.com/CorrectCraftManuals/recallPCM3.pdf)
(Applies to Engine Serial Numbers 420733-430688)
2001-2003 8.1 Wiring Harness Modification (http://www.planetnautique.com/CorrectCraftManuals/recallPCM1.pdf)
(Applies to Engine Serial Numbers 2001: 415153-415308, 2002: 425019-425407, 2003: 435002-435003)
2002-2003 5.0/5.7 Wiring Harness Modification (http://www.planetnautique.com/CorrectCraftManuals/recallPCM2.pdf)
(Applies to Engine Serial Numbers 420733-430242)
Alternator/Wiring Harness Modification (http://www.planetnautique.com/CorrectCraftManuals/SUP2002-01.pdf)
(Released June 2002)
6.0L Raw Water Drain Locations (http://www.planetnautique.com/CorrectCraftManuals/SUP2003-01.pdf)
(Released March 2003)
Oil Pressure Switch (http://www.planetnautique.com/CorrectCraftManuals/SUP2003-03.pdf)
(Applies to all MEFI 4 Engines With An Oil Switch Failure or Intermittent PowerReduction Mode)
Information on Electrical Connections at MEFI Relays (http://www.planetnautique.com/CorrectCraftManuals/SUP2003-04.pdf)
(Applies to 2002 - 2003 Excalibur Engines)
Replacement of RT0085 Diagnostic Kit with Rinda RT0086 (http://www.planetnautique.com/CorrectCraftManuals/SUP2003-05.pdf)
(FOR DEALERS ONLY)
Information on Setting Cam Retard (http://www.planetnautique.com/CorrectCraftManuals/SUP2003-06.pdf)
(Applies to all 2002 - 2004 5.0L and 5.7L Engines)
V-Belt RW Pump Looses Prime/No Prime (http://www.planetnautique.com/CorrectCraftManuals/SUP2003-07.pdf)
(Applies to all 2002 - 2004 5.0L and 5.7L Engines)
Warranty Transfer Limits (http://www.planetnautique.com/CorrectCraftManuals/SUP2004-01.pdf)
(Applies to all 2003 and 2004 PCM Engines)
ZR6 Manual Correction (http://www.planetnautique.com/CorrectCraftManuals/SUP2004-02.pdf)
(Applies to all ZR6 Engines With Publications Dated 1/04 and Earlier)
2004 Engines May Have Incorrect Thermostat Installed (http://planetnautique.com/vb3/showthread.php?730-Too-much-cooling%21%21)
(Applies to some 2004 PCM Engines) The thread linked to above discusses this issue.
Correct Craft Recalls:
Select 210, 220 and 230 boats may have faulty pop-up pylon/lift ring combos
http://www.planetnautique.com/CorrectCraftManuals/recpict.jpg (http://www.planetnautique.com/CorrectCraftManuals/SA2009.pdf)<--- Click here for an official copy of the service bulletin.
Select 2009 boats with FCT2 may have loose tower hinge joints
http://www.planetnautique.com/CorrectCraftManuals/recpict.jpg (http://www.planetnautique.com/CorrectCraftManuals/SB2008-05.pdf)<--- Click here for an official copy of the service bulletin.
__________________________________________________ ____
Select 2009 boats require upgrade to connections on amp board
http://www.planetnautique.com/CorrectCraftManuals/recpict.jpg (http://www.planetnautique.com/CorrectCraftManuals/SB2008-04.pdf)<--- Click here for an official copy of the service bulletin.
__________________________________________________ ____
Some 2005 SV-211 Boats Recalled for Ventilation Issue
Correct Craft has issued a voluntary recall for certain SV-211 boats. If you have a 2005 SV-211 that is affected by this recall, you should have received a notice by mail. If you think your boat might be affected, and you have not received a recall notice, please contact your local dealer. The official notice can be found below.
http://www.planetnautique.com/CorrectCraftManuals/211recall.GIF (http://www.planetnautique.com/CorrectCraftManuals/211Recall.doc)<--- Click here for an official copy of the recall notice.
__________________________________________________ ____
2003 and Select 2004 Correct Craft Boats Recalled for Steering Issue
TeleflexMorse and Correct Craft have determined that a problem exists on some Correct Craft boats equipped with TeleflexMorse steering system. A number of steering systems have been discovered with an out of tolerance condition on one of the bolts connecting the steering system. When present, this out of tolerance condition can permit the bolt to loosen. If not corrected this may lead to improper steering function of the boat and thus a potentially unsafe situation for Correct Craft boaters. In the interest of your safety and the safety of those occupying your boat, TeleflexMorse and Correct Craft urge you to not operate your boat, or allow anyone to operate your boat, until it has been serviced. Contact your dealer to make service arrangements. Service will be performed at no charge to you. This applies to all 2003 boats, as well as the following 2004 boats: 40000-40347, 42000-42198, 44000-44200, 47000-47538, 48000-48154, 49000-49223
http://www.planetnautique.com/CorrectCraftManuals/recpict.jpg (http://www.planetnautique.com/CorrectCraftManuals/Recall.doc) <--- Click here for an official copy of the recall notice.
__________________________________________________ ____
Select 2002 - 2003 boats may have deteriorating tracking fins.
If you have a 2002 or 2003 Correct Craft, please check your fins!
These fins will be replaced at no cost, assuming you are covered under the Five-Year Promise.
http://www.planetnautique.com/CorrectCraftManuals/recpict.jpg (http://www.planetnautique.com/CorrectCraftManuals/fin.doc) <--- Some additional information about this replacement can be found here
http://www.planetnautique.com/CorrectCraftManuals/cracked.jpg
__________________________________________________ ____
Select 2003 - 2005 boats may have leaking Flow-Rite ballast valves.
If you have a 2003 - 2005 Correct Craft with leaking Flow-Rite ballast valves, this bulletin may apply to you. Please see your local dealer for more information.
http://www.planetnautique.com/CorrectCraftManuals/recpict.jpg (http://www.planetnautique.com/CorrectCraftManuals/sb.pdf)
__________________________________________________ ____
Select 2003 boats may have problematic Center Ballast Fill Grills.
If you have a 2003 Correct Craft with Perfect Pass that will not hold speed properly, this bulletin may apply to you. Please see your local dealer for more information.
http://www.planetnautique.com/CorrectCraftManuals/recpict.jpg (http://www.planetnautique.com/CorrectCraftManuals/SB2003-09.jpg)
PCM Recalls and Service Bulletins:
These will be completed at no charge by your Correct Craft dealer.
PCM Ethanol Statement (http://www.planetnautique.com/CorrectCraftManuals/pcmeth.pdf)
(Applies to All Engines)
2006 Fuel Pump Recall (http://www.planetnautique.com/CorrectCraftManuals/pcm2006.pdf)
(Applies to Engine Serial Numbers 460000-461457)
(May 2005) Pleasurecraft Engines has experienced higher than normal failures of the low pressure fuel pump (PCM Part #RA080018) in the past few months. Some fuel pumps have revealed signs of contamination, and others have revealed an internal problem. Most failures have been at start up, during dealer prep, or within the first few hours of operation. In an effort to minimize failures, the manufacturer of the fuel pumps has made an internal change.
If you experience a fuel delivery problem, perform the normal test procedures using the fuel pressure gauge. In this type of failure, if there is no fuel pressure and the low pressure fuel pump cycles when the key is operated, the low pressure fuel pump should be replaced with a new fuel pump referencing a date code of 5D or later. When installing the new pump, make sure you do not put too much thread sealer on the inlet side of the fuel pump.
See your local Correct Craft dealer for more information. This bulletin only applies to 2005 model year boats with low pressure fuel pumps that show a date code of earlier than 5D.
2002-2003 5.0/5.7 Ignition Coil Wire Replacement (http://www.planetnautique.com/CorrectCraftManuals/recallPCM3.pdf)
(Applies to Engine Serial Numbers 420733-430688)
2001-2003 8.1 Wiring Harness Modification (http://www.planetnautique.com/CorrectCraftManuals/recallPCM1.pdf)
(Applies to Engine Serial Numbers 2001: 415153-415308, 2002: 425019-425407, 2003: 435002-435003)
2002-2003 5.0/5.7 Wiring Harness Modification (http://www.planetnautique.com/CorrectCraftManuals/recallPCM2.pdf)
(Applies to Engine Serial Numbers 420733-430242)
Alternator/Wiring Harness Modification (http://www.planetnautique.com/CorrectCraftManuals/SUP2002-01.pdf)
(Released June 2002)
6.0L Raw Water Drain Locations (http://www.planetnautique.com/CorrectCraftManuals/SUP2003-01.pdf)
(Released March 2003)
Oil Pressure Switch (http://www.planetnautique.com/CorrectCraftManuals/SUP2003-03.pdf)
(Applies to all MEFI 4 Engines With An Oil Switch Failure or Intermittent PowerReduction Mode)
Information on Electrical Connections at MEFI Relays (http://www.planetnautique.com/CorrectCraftManuals/SUP2003-04.pdf)
(Applies to 2002 - 2003 Excalibur Engines)
Replacement of RT0085 Diagnostic Kit with Rinda RT0086 (http://www.planetnautique.com/CorrectCraftManuals/SUP2003-05.pdf)
(FOR DEALERS ONLY)
Information on Setting Cam Retard (http://www.planetnautique.com/CorrectCraftManuals/SUP2003-06.pdf)
(Applies to all 2002 - 2004 5.0L and 5.7L Engines)
V-Belt RW Pump Looses Prime/No Prime (http://www.planetnautique.com/CorrectCraftManuals/SUP2003-07.pdf)
(Applies to all 2002 - 2004 5.0L and 5.7L Engines)
Warranty Transfer Limits (http://www.planetnautique.com/CorrectCraftManuals/SUP2004-01.pdf)
(Applies to all 2003 and 2004 PCM Engines)
ZR6 Manual Correction (http://www.planetnautique.com/CorrectCraftManuals/SUP2004-02.pdf)
(Applies to all ZR6 Engines With Publications Dated 1/04 and Earlier)
2004 Engines May Have Incorrect Thermostat Installed (http://planetnautique.com/vb3/showthread.php?730-Too-much-cooling%21%21)
(Applies to some 2004 PCM Engines) The thread linked to above discusses this issue.
Correct Craft Recalls:
Select 210, 220 and 230 boats may have faulty pop-up pylon/lift ring combos
http://www.planetnautique.com/CorrectCraftManuals/recpict.jpg (http://www.planetnautique.com/CorrectCraftManuals/SA2009.pdf)<--- Click here for an official copy of the service bulletin.
Select 2009 boats with FCT2 may have loose tower hinge joints
http://www.planetnautique.com/CorrectCraftManuals/recpict.jpg (http://www.planetnautique.com/CorrectCraftManuals/SB2008-05.pdf)<--- Click here for an official copy of the service bulletin.
__________________________________________________ ____
Select 2009 boats require upgrade to connections on amp board
http://www.planetnautique.com/CorrectCraftManuals/recpict.jpg (http://www.planetnautique.com/CorrectCraftManuals/SB2008-04.pdf)<--- Click here for an official copy of the service bulletin.
__________________________________________________ ____
Some 2005 SV-211 Boats Recalled for Ventilation Issue
Correct Craft has issued a voluntary recall for certain SV-211 boats. If you have a 2005 SV-211 that is affected by this recall, you should have received a notice by mail. If you think your boat might be affected, and you have not received a recall notice, please contact your local dealer. The official notice can be found below.
http://www.planetnautique.com/CorrectCraftManuals/211recall.GIF (http://www.planetnautique.com/CorrectCraftManuals/211Recall.doc)<--- Click here for an official copy of the recall notice.
__________________________________________________ ____
2003 and Select 2004 Correct Craft Boats Recalled for Steering Issue
TeleflexMorse and Correct Craft have determined that a problem exists on some Correct Craft boats equipped with TeleflexMorse steering system. A number of steering systems have been discovered with an out of tolerance condition on one of the bolts connecting the steering system. When present, this out of tolerance condition can permit the bolt to loosen. If not corrected this may lead to improper steering function of the boat and thus a potentially unsafe situation for Correct Craft boaters. In the interest of your safety and the safety of those occupying your boat, TeleflexMorse and Correct Craft urge you to not operate your boat, or allow anyone to operate your boat, until it has been serviced. Contact your dealer to make service arrangements. Service will be performed at no charge to you. This applies to all 2003 boats, as well as the following 2004 boats: 40000-40347, 42000-42198, 44000-44200, 47000-47538, 48000-48154, 49000-49223
http://www.planetnautique.com/CorrectCraftManuals/recpict.jpg (http://www.planetnautique.com/CorrectCraftManuals/Recall.doc) <--- Click here for an official copy of the recall notice.
__________________________________________________ ____
Select 2002 - 2003 boats may have deteriorating tracking fins.
If you have a 2002 or 2003 Correct Craft, please check your fins!
These fins will be replaced at no cost, assuming you are covered under the Five-Year Promise.
http://www.planetnautique.com/CorrectCraftManuals/recpict.jpg (http://www.planetnautique.com/CorrectCraftManuals/fin.doc) <--- Some additional information about this replacement can be found here
http://www.planetnautique.com/CorrectCraftManuals/cracked.jpg
__________________________________________________ ____
Select 2003 - 2005 boats may have leaking Flow-Rite ballast valves.
If you have a 2003 - 2005 Correct Craft with leaking Flow-Rite ballast valves, this bulletin may apply to you. Please see your local dealer for more information.
http://www.planetnautique.com/CorrectCraftManuals/recpict.jpg (http://www.planetnautique.com/CorrectCraftManuals/sb.pdf)
__________________________________________________ ____
Select 2003 boats may have problematic Center Ballast Fill Grills.
If you have a 2003 Correct Craft with Perfect Pass that will not hold speed properly, this bulletin may apply to you. Please see your local dealer for more information.
http://www.planetnautique.com/CorrectCraftManuals/recpict.jpg (http://www.planetnautique.com/CorrectCraftManuals/SB2003-09.jpg)